Manufacturing unit leads crop quality Shuang Feisheng

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  • source:JUSTYN CNC Machining
The production noting model that deploys production of much antrum mould, monitoring to wait for equipment with camera and manipulator is unit, shorten significantly of the product shape periodic, reduce the effect of factitious element, can amount to to crop and quality fly litre. Be apt to of IML production process reachs camera with manipulator label is stuck inside the model (IML) system is domain of a when the last few years of the industry that note model develops quickly fundamental application. Be aimed at the commonnest plastic cup application, power fierce Badufeier (Wittmann Battenfeld) company is in early the factory before is open in day activity, showed brand-new IML new technology to more than 1000 visiting personnel. The manipulator of level of high-powered W827 Primus of the company was used in the center, and Yu Wei is fierce TM Xpress 210/1350 notes Badufeier move on model machine, the shaping with this one unit production is periodic time is only 4.

58 seconds. This production unit is producible two 750 cups, the weight of every cup is 22g. Every model antrum has the tabulator of oneself, moving for long thereby and produce offspring for years, still can reach extremely tall precision and even wall thick. IML manipulator sets label of 5 side butterfly movable mould in half model. The label of finished product component is handed in fold, have extremely high optical exterior quality. From fixed die after of two finished product is taken out in half model, power fierce W827 PRIMUS manipulator conveys them to stand to monitoring of disc conveyer belt in. One by one of disc conveyer belt is deferent cup, take a picture with two the system has visual examination. In power the IML that factory activity day exhibits produces fierce Badufeier unit. In producing a course, use system of camera of a high resolution above all, undertake checking to container, camera and In-Sight 5000 of high image processing system are linked together. Visual system checks insertion tag not only correct, check even set the position correct. Every container uses a kind of economy even " a complete set of " image processing sensor undertakes double censoring. This sensor is piled up according to a form that prints together with design, the label that the examination uses is correct. Be marked to be unqualified container in visual examination process, be versed in in the next of circular conveyer belt will be discarded, fetters by a stacker the container mouth with will eligible hand is gadarene, in piece pile up on makings conveyer belt the height to preelection. Power fierce Badufeier is exhibited in K also introduced many production unit. Among them production of unit of an IML system contains the cup of 4 antrum circle that twines label. Its shape periodic time is 4 seconds about, distribute stock character of vision of a new-style component controls a system. Easy the Hekuma company that the automation system that changes his costume or dress quickly is located in German south rolls out a kind new-style " groom system " , use this system to be able to use the operation rate when serial production in trial production process, do not need relevant peripheral equipment already perch. The characteristic of HekuCell reflects the function of the manipulator of 6 axes industry at handling a part to go up, it is OK also that although be used at the spare parts,the much antrum arm of processing carries a tool fast, take surely. HekuCell is a kind agile can configure automation unit, use at the product to sample, trial production, and the test has to the system below high speed condition, if be used at the product to develop level, or the production that is used at sample of test and verify. HekuCell design can regard former furnish as equipment, also can change his costume or dress to note model machine to go up to the high speed under 2500 KN of force combining a model, main part is a high speed manipulator of 6 axes industry. Besides be used at system testing, hekuCell still can be used at be opposite process of the of all kinds production that note model (like drawing of patterns of free falling body) undertake upgrading transforming, and because the space is restricted,be in, the occasion that cannot use device of 3 axes sex undertakes changing one's costume or dress to equipment. The characteristic of HekuCell reflects the function of the manipulator of 6 axes industry at handling a part to go up. This unit volume two kinds of advantages at a suit. On one hand, manipulator can move quickly, suit imitate particularly so " actual " high-powered processing task, on the other hand, use structure of articulatory arm type, can convey inside limited section spare parts, as similar as the condition in mass production, when although contain big arm,upright tool takes out the part in much antrum mould, also be such. Control ark is compositive in unit, be linked together through EUROMAP interface and machine control system. HekuCell is module type system, can use all sorts of module to undertake transforming conveniently, if conveyer belt, mould wears deferent system, or deploy only simply to carry project. Still can use other module to have expansion to fundamental unit arbitrarily, include to check among them, assemble or pack labour. HekuCell special design has the manipulator that can be used at side direction to take out a part, manipulator is outspread without the component arrive besides protective room, dormant or it is such below athletic condition. In addition, because HekuCell compares conveyer belt only a few wider, in changing one's costume or dress processing unit to have manufacturing system lesserly to machine span so when, will have an advantage more. Austria is debugged before much antrum, much constituent notes model to leave factory " lid mould " the lead company KTW of the domain is the closest augment its use technical capacity. Last year in November, its gross area is amounted to 1, the investment of new test center of 400 square metre is used, this center designs the property that is used at much antrum mould to optimize. The much antrum pattern that deserves to install is used at mineral water cap and the production that soft drink bottle covers, have more than 5 every year, the modular group of 000 antrum is to be used at this kinds of product. The 2nd key is " the individual nurses " the cap of the product, namely the renovate of shampoo bottle and lotion bottle and retroflexion lid, all these products are polychromatic, much constituent design. The test center with new KTW provided many injection system, can produce unit with composition of relevant equipment complement at the same time. There are 8 systems that note model in test center at present (force combining a model uprights at 500 arrive between 5500 KN) can use at the experiment. The key that pays close attention to is much constituent, namely a variety of material or the development trend of a variety of color. There are 4 to deploy in 8 systems have 2 or 3 unit that note model. If have need, still but additional configuration registers model unit, the unit that note model distributes stock drive system alone, can pass EUROMAP 67 interface to undertake in machining a process the system is controlled. Be in test center, with be close to actual production the condition is mixed shape of periodic time in the experiment that tries a mould, most crucial. From the knowledge that these test results get, can use at designing manufacturing pattern directly. Producing the hinge that mould function optimizes is to undertake " adjust subtly " (Fine-tuning) , it is above all analyse and optimize craft of drawing of patterns. To much antrum Injection Mold Tooling, in the process that take off film, all moulding want balanced inside narrower whereabouts path, apace to move: Camera of a high speed can be used at analysing this to plant " flight path " . If needing, can undertake with image alignment corrective. KTW technology personnel can use heat to become like camera, will optimize the velocity of flow in system of much passageway refrigeration. In addition, when designing water supply of test center cooling water, the key considered performance level and technology of advanced pump control. Can adjust alone the cooling water velocity of flow that leads to every machine. It is not only to achieve optimal shape periodic time need is such, and still but the imitate actual production in user manufacturer condition. KTW technology center is divided can be in outside oneself experiment machine goes up to undertake to Injection Mold Tooling function experiments, still can provide enough space and need infrastructure, accommodate the 3 machines to 5 clients. The combination of Injection Mold Tooling that these machines can make with KTW arrives in manufacturing unit. The purpose of these services, be before leaving factory through be in with " Plug and Play " (the means of Plug-and-play) , undertake modulatory to mould and machine, reduce what need as a result of increasingly complex system place to debug workload. CNC Milling CNC Machining