Medium, large part quenchs of auxiliary equipment transform

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Summary: The article passes gear of manufactory of mechanical to saddle Shan Mou equipment to quench the technical reformation of auxiliary equipment, overcame original quench all sorts of malpractice of auxiliary equipment, increased to use a function, improve manufacturing efficiency greatly thereby, enhanced the security when the job. Keyword: Quench; Assist device; Technical reformation one, the overview development as modern science and technology, all sorts of mechanical equipment replaced more and more labor power, its safety performance also increased accordingly, created more value. But while we discover all sorts of mechanical equipment work not hard, the action of auxiliary equipment also is the influence is tremendous, advocate the relation between equipment and auxiliary equipment is mutual harmonious, mutual collaboration, be short of one cannot. Alleged and auxiliary equipment, be opposite namely mechanical advocate the complement of equipment function, give priority to installation service, with machinery advocate equipment is mutual depend on sb or sth for existence, did not assist the use help of equipment, corresponding machinery advocate the work efficiency of equipment is reduced with respect to can big earth, have to throw more manpower, material resources, financial capacity. The design of auxiliary equipment is made must with corresponding machinery advocate the design of equipment makes mutual form a complete set. Be one to one correspondence under most circumstance. Its design is beardless how complex, want to be able to fulfil corresponding auxiliary function only can. 2, manufactory of machinery of Shan Mou of saddle of current situation of auxiliary equipment application, medium-sized spare parts (if the diameter is in the gear of 500 ～ 800mm) when undertaking quenching, quench auxiliary equipment is basic and unused, worker master worker often is 56 people are in quench all round equipment busy cannot leave hand in. A crane, bulky steel rope hangs down condole is worn medium-sized spare parts, in quench heat before equipment. 3 workers master worker, rotate spare parts left and right sides, another masters are pulling conduit to be in cooling, its security is exceedingly poor it is thus clear that, and working precision is low, still threw much labor power, material resources. When large part undertakes quenching, quench of auxiliary equipment use, occupy very large space, shift is difficult, the operation suffers be restricted, crosscurrent of liquid waste splash. Transform so quench the research of auxiliary equipment is imperative. (one) sketch map of principle of the job before transforming (graph 1) 　 (2) the problem that exists in production is in heat treatment workshop, we see not hard, medium, large part quenchs a few corrupt practice that be in are kept in the process. Be like: Old equipment takes up the space is compared big, volume is heavier, and removability compares difference, devoted manpower natural resources is very great, quench in gear in the process, fixed position precision is not tall, in quench in the process appear easily the following breakdown: Integral structure suffers force disequilibrium, will cause quench local carrying capacity crosses equipment big, namely " break firm " ; Quench auxiliary equipment itself did not rise fall ability, job of the member that cause a person strands difficulty to increase; Old equipment bottom is secure by rail, limitted mobile space, and be put in prejudicial phenomenon, generation skids between pulley and slippery course; In gear natural resources of the water in cooling process did not get reclaiming effectively; Fixed position precision is low. (3) transform principle overall planning, distributing carry out, have innovation, after transforming, make craft and equipment all reach higher level, accord with national industry policy. 3, transform what content and characteristic assist device, from the content research of the following respects: Mobile unit is transformed, device of apply the brake is transformed, increase spiral lifting device, lock up plant design oneself, double tabulator. Nextpage 　 (one) sketch map of principle of the job after transforming (graph 2) 　 (2) the analysis that transforms content to carry pair of old equipment problems puts forward to transform measure: 1. Design the auxiliary equipment when heat treatment of a kind of big, medium-sized spare parts quenchs, can come true rotate, fore-and-aft litre fall and of transverse shift and fixed position quench auxiliary equipment. 2. Show some quenching that auxiliary equipment did not rise to fall to overcome function and the inadequacy that cannot move in the aleatoric direction inside horizontal, should quench auxiliary equipment, can undertake gyral locating not only, still can come true conveniently litre fall, aleatoric inside horizontal shift and apply the brake. 3. In insulation inner casing, install hydraulic pressure loop and leverage. When hand pressing moves lever, mechanical energy is pressure through change of hydraulic pressure system can, pressure can be mechanical energy through change of hydraulic pressure system again, drive load, realize actuator litre fall to move with apply the brake. 4. Install tabulator, quench put on chuck, according to spare parts dimension, adjust drawing lever and tabulator, realize fixed position function. Through rotating thrust bearing, make clamping apparatus device rotates. Support a lower end, install universal annulus device, the shift inside face of up to par and apply the brake. 5. Waste a problem in the light of water natural resources, design equipment outward appearance anew, form chamfer of form of a V, choose stainless steel material, reclaim through carrying out a proof water natural resources 95% above. (3) after the characteristic after transforming and innovation sex transform quench auxiliary equipment has stronger applied sex and innovation sex: 1. Introduce fluid drive design, increased stability, the structure is compact. 2. With design photograph comparing before, have advantage, can quench in spare parts of clamping apparatus clamp in the process, rotate according to demand while, still can undertake rising falling mixing moving according to demand, convenient quench the job. 3. Added water to reclaim system, environmental protection. 4. Reduce labor intensity of the worker. 5. Transform cycle weak point, investment is little, get effective fast. 4, investment estimation and applied foreground (one) investment estimation is transformed medium, large quench auxiliary equipment, use cast-iron, stainless steel to be main treatment material, its treatment does not have special requirement. Hydraulic pressure standardization within the system, without special component. Total investment is 4 ～ 50 thousand yuan, cost is low, get effective fast, cycle is short. (2) applied foreground is transformed quench auxiliary equipment, investment is little, working range is wide, work efficiency is tall, covered an area of an area to decrease, increased promotion function. For mechanical to present saddle Shan Mou manufactory, should cancel only original quench the slideway of two direction of auxiliary equipment reachs airframe, installation is had walk this equipment of device of device, apply the brake, spiral lifting device, can throw use. Current, the demand that because quench,works, the build of plants of a lot of medium, small-sized machining and heat treatment workshop mixes home the plan prepares to construct, include to have quench of auxiliary equipment change, its application perspective is wide. 5, the investigation that epilogue passed our development market and practice proof, pass the technical reformation of pair of old equipment, quench auxiliary equipment applies in heat treatment workshop new-styly, can obtain first-rate result. With quench equipment photograph has many sided advantage quite often. Systematic campaign is slick, steady performance is strong, the random that can realize level and upend way moves and locate, will liberate many manpower natural resources, create more economic value. No matter this equipment is from production the effect still reached home's more advanced level from craft angle. Gear quenchs of auxiliary equipment transform will become undoubtedly homebred change, scope of application is wide, can say the model that is auxiliary equipment. CNC Milling CNC Machining